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Fully Automated Fluffer

Mounted on top of the baler’s feed chute, the fluffer helps prepare paper waste for baling by “fluffing” or conditioning the scrap and distributing it evenly in the baler charging chamber.

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Fully Automated Fluffer

Ideal for:

  • ONP recycling

  • Mixed paper recycling

Floor Sweep Shredder

The 1500 series floor sweep shredder has been specially designed for shredding signatures and paper scrap that are too large to be pneumatically conveyed without preparation.

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Floor Sweep Shredder

Ideal for:

  • Printers

  • Folding carton

  • Paper converting

Features & Advantages

  • 1500 series floor sweep shredder features a heavy-duty “drum style” arbor with integrated hard tipped steel blades.

  • Units are available in 38- and 54-inch widths and can be equipped with up to 30 horsepower to process up to 100 pounds of material per minute.

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CoreMaster™ Core Shredder

The Balemaster CoreMaster core shredder has been engineered for durability, ease of maintenance, and simplicity of operation in mind. It reduces up to 6” cores to smaller “shavings” which is ideal for baling, while at the same time producing minimal dust. The CoreMaster has automated features too, like core presence detection which senses when the core has completed shredding.

Floor Sweep Shredder

Ideal for:

  • Corrugated box and sheet plants
  • Folding carton plants
  • Paper converters
  • Envelope plants

Features & Advantages

  • 6” diameter feed

  • 10 HP main motor

  • 3 HP feed

  • Auto start feed (core presence sensor)

  • Auto power save (15 minute arbor shut down)

  • Variable speed feed drive

  • Blade wear warning (drops feed rate by 50% and flashes yellow) – reset button on screen

  • Inline air system feed (no additional fan HP required)

  • Bolts directly to 1200 hogger or anywhere in the air system line

  • Long life tool steel blades and anvil

  • Easy access blade/anvil changes (Blades can be changed in 5-10 minutes)

  • Easy to transport/bale piece size (approximately 1/2” slivers)

  • Heavy duty frame and bearings

  • Easy access maintenance

  • Heavy duty safety access cover switch

  • Clog sensor to stop core feed if material is not being removed

  • Low dust output

  • Dull blade sensing

  • Right and left hand machines available

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Piggyback Shredder

The 1000 series PT or “piggyback” mounted top feed shredder has been specially designed for mounting directly above the charging chamber of a Balemaster auto-tie baler. The shredder’s single “drum-style” arbor will reduce and destroy a variety of bulky paper waste including whole books and magazines, for high density baling.

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Ideal for:

  • Magazines

  • Signatures

  • Printers waste

Features & Advantages

  • 1000 PT series shredder features a heavy-duty “drum style” arbor with integrated hard tipped steel blades.

  • PT shredder is integrated with the Balemaster baler’s touch screen and PLC controls to provide a complete shredding/baling system. Balemaster’s steel belted feed conveyor is often supplied to complete this unique waste system.

  • Units are available in 36- and 42-inch widths and can be equipped with up to 100 horsepower to process up to 10 tons of waste per hour.

High Production Hogger

The 1200 Series High Production Hogger has been specially engineered to use “cross-draft” air flow to reduce the likelihood of costly plug-ups and to be able to operate using outside air. The unit is equipped with a single “hammermill-style” arbor to produce hand-size pieces that are ideal for high density baling.

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High Production Hogger

Ideal for:

  • Corrugated box plants

  • Folding carton plants

  • Sheet plants

Features & Advantages

  • 1200 series hogger features a heavy-duty arbor measuring 22" tip to tip with reversible steel blades.

  • Hogger is equipped with PLC and touch screen controls to help visualize the operation, as well as provide diagnostics and system efficiency tracking.

  • Hogger is equipped as standard with a current overload meter which provides automatic stopping and restarting of the conveyor feed belt when the overload setting is exceeded.

  • Units are available in 62-, 77-, 92-, and 107-inch widths for a variety of waste applications.

  • Equipped with an upper crusher pinch conveyor making this hogger capable of shredding cores that can be compressed down to 3" thickness.

  • The 1200 series hogger is supplied complete with NEMA 12 enclosure, conveyor belt, controls, safety cable at feed inlet, keyed on/off switch, and an arbor spin-down monitoring device.

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Low RPM Shredder

The 1400 series quiet shredder has been specially engineered to reduce the noise and dust produced in a corrugated/paper shredding operation. The unit is equipped with multiple slow speed arbors to produce “hand” size pieces that are ideal for high density baling.

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Low RPM Shredder

Ideal for:

  • Corrugated box plants

  • Sheet plants

  • Folding carton plants

Features & Advantages

  • 1400 series shredder features three 5 ¾" thick solid steel arbor shafts that rotate within a range of 20-60 rpm.

  • Shredder is equipped with a PLC and touch screen controls to help visualize the operation, as well as provide diagnostics and system efficiency tracking.

  • Overfeed sensors are included to prevent possible jams. When activated, the shredder will go into an “auto-reverse” mode until the jam is cleared.

  • Exterior mounted grease fittings for quick routine maintenance.

  • Units are available in 63, 76-, 90-, 103-, and 117-inch widths for a variety of waste applications.

  • Optional core feeder will process cores up to 5 ½" in diameter, with wall thicknesses up to ½".

  • The 1400 series shredder is supplied complete with NEMA 12 enclosure, conveyor belt, controls, safety cable at feed inlet, and keyed on/off switch.

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Closed Door Balers

Balemaster’s Balewel series, closed door line of balers, offers a broad selection to meet your exact waste or recycling baler need. Balewel balers are designed to provide years of dependable service and are one of the best choices among closed chamber, manual-tie balers.

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Closed Door Balers

Ideal for:

  • Small printers

  • Small warehouses

  • Document destruction

  • Small recycling operations

  • 300 Series Baler

    • Designed for variety of applications, including corrugated and paper trim waste.
    • Capacity requirement of 3 to 10 mill size bales per day is common.
    • Can be equipped with a 48″ long feed chute for empty corrugated box waste from a manufacturing plant or small distribution center.
    • Bale weight will range from 700 to 1500 pounds.
    • Ideal for document destruction, printer, and warehouse applications.
  • 400 Series Baler

    • Designed for “hard to bale” materials like folding carton, cardboard, chipboard, boxboard, and a variety of coated stocks.
    • Extrusion chamber is built with heavy duty H-Beams to provide the greatest bale density possible.
    • Bale weights will range from 700 to 1500 pounds.
    • Ideal for folding carton and printer applications.
  • 600/1600 Series Baler

    • Designed for baling of whole or flattened corrugated boxes.
    • Feed openings of 48" or 60' long to accommodate feed of larger material.
    • Large 44" x 30" x 72" bale weighs up to 1500 pounds.
    • Perfect for a small warehouse.
  • 700/1700 Series Baler

    • Designed for baling of whole or flattened corrugated boxes.
    • Large feed opening to accommodate feed of larger material.
    • Large 48" x 36" x 72" bale weighs up to 1700 pounds.
    • Perfect for a warehouse application.

HD-60 Series Balers

Balemaster’s HD-60 baler with a specially engineered easy feed manual wire tie system offers an ideal combination of accessories to meet your unique waste and recycling baling requirements. The HD-60 balers are heavy duty, full-eject, horizontal closed-door balers. 

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HD-60 Series Balers

Ideal for:

  • Printer’s waste-slick coated sheets & signatures
  • Paper products like envelopes, plates, and cups
  • Inserts
  • Direct mail
  • Corrugated
  • Folding carton waste

Features & Advantages

  • Compact footprint saves valuable floor space.

  • One of the most comprehensive touch screen controllers in the industry, featuring over 50 information screens.

  • Convenient floor level hopper loading.
  • 48" x 30" x 60" bale size ideal for all modes of transport.
  • Hydraulic controlled end door allows for ease of operation and improved worker safety.
  • Ergonomic wire tie tool increases efficiency during the bale tie operation.
  • Full ram penetration optimizes bale density and weight along with full bale ejection which improves productivity.
  • Heavy duty welded construction throughout.

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Fat Boy High Density Balers

The Fat Boy horizontal baler integrates Balemaster’s high density baling technology with 40% larger bale size to produce bales that weigh in at over 3,500 pounds – that’s nearly twice as much as conventional bales. As a result, these 58" wide x 43" high bales can increase your productivity and profitability because there are fewer bales to handle which means lower material handling costs. In the same amount of time it once took your lift truck operator to load one container the operator can now finish loading two; halving the trips, halving the fuel, halving the cost.

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Fat Boy High Density Balers

Ideal for:

High volume packers

Features & Advantages

  • Extra-large 58" x 43" bales that weigh over 3,500 pounds fill containers nearly 20% fuller and nearly 40% faster than conventional sized bales.

  • Extra-large feed opening allowing for feed of large OCC from a 72" wide conveyor.

  • Larger bale footprint saves valuable floor space and provides stable base for excellent stacking.
  • Fat Boy baler hydraulics generate 461,580 lbs of compression force with a robust 14" diameter main cylinder and up to three 75 horsepower motor/pumps.
  • Heavy duty auto-tier with double chain and spocket, six wire ties, and energy efficient design.

  • Hardened, adjustable dual acting shear blades enable crisp shearing and minimizes jams.
  • One of the most comprehensive touch screen controllers in the industry, featuring over 50 information screens. Optional feature allows data transmission to Balemaster’s service center.

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EO-Series Auto-Tie Balers

Balemaster’s EO-series horizontal balers offer an ideal combination of accessories to meet your unique recycling and waste baling requirements. The EO-series line features large feed chute openings and heavy duty construction for tough baling applications.

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EO-Series Balers

Ideal for:

  • Whole upright shipping boxes

  • Flattened OCC
  • Tissue broke

  • Old newspapers
  • Mixed paper
  • Aluminum cans & PET beverage bottles

Features & Advantages

  • Heavy duty automatic wire-tier completes the tie-off cycle in less than 30 seconds. Auto-tier’s simplistic design uses fewer component parts than other tiers on the market.

  • One of the most comprehensive touch screen controllers in the industry, featuring over 50 information screens.

  • Unique bale density control system automatically and continuously regulates the tensioning force exerted on the baled material. For “slick materials”, the bale density control system creates greater squeezing force to achieve the highest bale density possible. No adjustments are required.

  • Trunnion mounted main hydraulic cylinder is standard on all EO-series models. 10-, 12-, and 14-inch diameter cylinders are available to satisfy your bale density requirements.

  • Energy efficient hydraulic power packs from 30 to 225 horsepower are available to meet your capacity demands.

  • Large feed openings of 40" to 75" long to accommodate feed from conveyors, tippers, and pneumatic air systems.

  • Heavy duty welded construction throughout. Abrasion resistant floor plate offers a 500 Brinell hardness for the longest life possible.

  • Heavy duty serrated shear blade is standard on most EO-series models. Optional double acting shear blade can be installed on the baling ram for difficult materials.

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Contact Balemaster about the full line of value added products available for your baling and shredding needs. We are experts at customizing high-productivity waste handling and recycling solutions, tailored to your exact application requirements.